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ASSEMBLY INSTRUCTIONS FOR:

1G00 SERIES TWO-PIECE COUPLINGS. USE ONLY RYCO FB2 SERIES HOSE.
RYCO Crimp Chart detailing Crimp Length and Diameter is available from RYCO Hydraulics.
 
  STEP ONE
   Cut hose to length required.
   Ensure hose is cut squarely.  Clean hose bore.
  STEP TWO
   Push ferrule onto hose until hose end abuts with
   ferrule end. Inspect hose via hole in ferrule to confirm.
  STEP THREE
   Push ferrule onto hose until hose end abuts with
   ferrule end. Inspect hose via hole in ferrule to confirm.
  STEP FOUR
   Place assembled end into the jaws of the crimp
   machine with 13 mm (0.51”) of the ferrule
   protruding in front of the jaws.
   Crimp only the rear 22 mm (0.87”) length  of ferrule.
 
  STEP FIVE
   Operate the machine to crimp the ferruleto the
   predetermined  diameter.
   (Refer to “RYCO Crimp Chart”).

 
  STEP SIX
   Open the crimp machine and remove the   assembly.
   Check the crimp diameter and crimp length with
   a caliper or micrometer.
   Check, via inspection hole in ferrule,  that the
   coupling has not moved during crimping.
ASSEMBLY INSTRUCTIONS FOR:

800 SERIES PUSH-ON COUPLINGS. USE ONLY RYCO PL1 and RQP6 SERIES HOSE.
  STEP ONE
   Cut hose to required length with a  sharp   knife.
   Lightly lubricate inside of hose and   outside
   of nipple.
  STEP TWO
   Push hose onto fitting until hose end bottoms
   underneath cap as shown.
  STEP THREE
   If hose assembly is to be used at  above 50%
   of Maximum Working  Pressure, or in a
   potentially  dangerous or critical application,  
   a clamp must be used.
   Do not overtighten clamp as this  may   damage hose.
TO REMOVE COUPLINGS
 
  STEP ONE
    Remove clamp if fitted. Slit hose lengthwise,
   from cap to end of hose tail.
 
  STEP TWO
    Sharply bend hose and remove.

 
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