Page 480 - 2019 PRODUCT TECHNICAL MANUAL - HYDRAULICS V4-8

TECHNICAL
FIELD ATTACHABLE NON-SKIVE HOSE ASSEMBLY
ASSEMBLY INSTRUCTIONS FOR:
RYCO FIELD ATTACHABLE COUPLINGS WITH MATCHED SIZES OF RYCO NON-SKIVE HOSE.
USE ONLY RYCO BT1, E2, M2, M2G, RQP1, RQP2, RQP5, T1D, T1F, T2D, TXA2D, T5 and TPGL SERIES HOSE.
STEP ONE
90°
• Cut hose to length required using a cut-off saw.
• Ensure hose is cut squarely.
• Clean hose bore.
STEP TWO
• Lightly lubricate outer cover.
STEP THREE
• Screw anti-clockwise until hose bottoms in ferrule.
• Ease back between 1/2 and 3/4 of a turn (Note: This is not required for P000-
02 ferrule with TPGL hose).
STEP FOUR
• Lightly lubricate insert and inside of hose.
• Note: Do not use lubricant for M2G hose, or hose to be used with
volatile gases.
STEP FIVE
• Screw insert clockwise right into ferrule using a continuous motion.
• Do not allow hose to turn during operation.
SPECIAL NOTES
• FOR T1D HOSE IN SIZES -20, -24, -32. In these sizes, K Series Ferrules are not available and A Series Field Attachable Couplings may be used. The cover of hose must be skived at ends. Refer to page 479 for assembly instructions.
• FOR T2D AND RQP2 HOSE IN SIZES -24, -32. In these sizes, L Series Ferrules are not available and B Series Field Attachable Couplings may be used. The cover of hose must be skived at ends. Refer to page 479 for assembly instructions.
• FIELD ATTACHABLE COUPLINGS should not be used at maximum working pressure of hose when temperature exceeds 121°C (250°F). Field Attachable Couplings may be used on suitable hose at over 121°C (250°F) but at reduced working pressure.
Contact RYCO Technical Department for more information.
478 RYCO QUALITY